Sunbird Manufacturing

Chengdu Beiji · Shenzhen

Precision injection molding, molds, and overmolding.

In-house at Chengdu Beiji's Shenzhen shop. 20 presses, mold design and build, overmolding. IATF 16949, ISO 9001, ISO 14001. More than 100 people across Chengdu and Shenzhen.

Injection molding is an in-house Chengdu Beiji offering: design the tool, cut the tool, mold the part, overmold hardware, ship DDP with the Chengdu CNC and fab work.

Presses run 50 T to 180 T (20 machines, JSW and Sumitomo in the 100-180 T class). Mold shop has 11 CNC machines plus EDM. Typical mold cycle is 25-30 days, about 15 mold sets a month.

IATF 16949ISO 9001:2015ISO 14001:2015GB/T 45001-2018
Mold CNC in the Shenzhen shop

Precision injection molding

20 presses, 50 T to 180 T. Small and medium precision parts, multi-material molding, high-precision dimensional control.

Mold design and build

Full 3D mold design, mold-flow analysis, hot-runner systems, 1K/2K and overmolding tools. About 15 mold sets per month. Typical mold cycle 25-30 days.

Overmolding and insert molding

Hardware with rubber or plastic coating: automotive, motor, and tool parts. Insert-molded assemblies.

Engineering plastics

Experience with PEEK, PEI, PPS, LCP and other high-temperature engineering thermoplastics.

Injection presses

20 machines, 50 T to 180 T.

QtyEquipmentEnvelopeSetup
5JSW horizontal100 TJapan
5JSW horizontal130 TJapan
1JSW horizontal180 TJapan
5Sumitomo horizontal180 TJapan
1Multitech vertical50 TChina
3Taizhong horizontal50 TChina

Mold shop

QtyEquipmentEnvelopeSetup
11Baofeng CNCMold shopChina
1+EDMMold shopSodick / Mildik, Japan and China

Parts we already mold

  • Connectors and high-voltage connectors
  • Solenoid valve bodies and related housings
  • Motor housings and related parts
  • Overmolded hardware for automotive and industrial use
  • Relay and protective boxes, light guides, sliders, and exterior parts

Inspection in Shenzhen

  • Coordinate measuring machine
  • CCD inspection
  • Microscope
  • Tensile testing machine
  • Salt spray tester
  • Constant temperature and humidity chamber
Precision molded housings and connectors